Automatic Folding Carton Foil Stamper

BRAUSSE 1050SFi Automatic Diecutting and Foil Stamping Machine with Stripping Alternative

Feeder

  • Patent turbo spiral air blower pressing foot at feeder head.

  • ŸFour pick up and four forward suck heads with angle adjustment.

  • Preloading device with rail cart and scaled gate.

  • ŸInclined feed table for smooth thin paper transport at high speed.

  • ŸNon-stop feeder with automatic pile lift.

  • ŸElectrical double sheet control.

  • ŸPull and push convertible side lays ( OS and OOS ) with photo sensor sheet arrival control.

  • ŸDual mode blow/suck vacuum pump.

  • Sheet slow down device of feeder belts to assure accurate position of the sheet to the front lays with selective on/off switch.

  • Feeding brush rollers and rubber rollers can be adjusted as a whole, thus improve efficiency. 

Foil Feeding System                                                                       

  • Two servo motor (3.5KW) driven longitudinal foil advancing shafts each individually programmable for short and long foil stepping (3rd SHAFT OPTIONAL), and each individually equipped with a holographic foil mark reading photo sensor (OPTIONAL).

  • Tension roller and foil advancing rollers each driven by 3.5KW servo motors and controlled by the Advanced Foil Control System (AFCS); new pressing roller on tension roller with easy pressure adjustment hence quick set up.

  • Foil control, such as foil advancing step combination setting, automatic efficient stepping combination calculation as well as motion stepping combination simulation and, hologram stamping is of the Group latest technology the Advanced Foil Control System (AFCS) and provides reliable and precision foil advancing control.

  • Foil breaking control.

  • Two pairs of waste foil ejection brush driven by 2KW servo motor controlled by the Advanced Foil Control System (AFCS) for efficient waste foil rejection and keeping foil tension constant by synchronizing the waste foil pulling with foil advancing.

  • Three shafts waste foil rewinding unit below the waste foil ejection brush, AC motor drive with inverter to control the speed and tension (OPTIONAL).

  • Longitudinal foil roll loading bracket can be pulled out and a new type of foil stamping rubber wheel is applied, easy for foil installation and adjustment of foil stamping device.

Diecutting & Stamping Section

  • Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement.

  • ŸPrecision stationery upper platen.

  • ŸUp and mobile platen are calculated by structure engineering to improve the strength and reduce the weight by better structure and higher quality casting.

  • ŸPrecision ground 15mm thickness insulation plate behind the heating base for optimize heating efficiency and maintaining the temperature constant.

  • ŸPneumatic push button diechase locking mechanism to ensure safe and operator friendly changing of the die.

  • Pneumatic clutch/brake for main drive system.

  • Servo motor drive automatic impression on/off.

  • ŸDigital diecutting pressure tonnage display with maximum pressure limit protection.

  • State-of-art 3 cam index gripper bar driving system to ensure smooth and precise gripper bar intermittent movement.

  • ŸHigh quality pre-stretched gripper bar driving chain.

  • ŸSeven high precision alloy gripper bar.

  • ŸTorque limit safety clutch to protect the index driving system in case of gripper bar crash.

  • ŸDouble cam driven gripper opener and front lay swing frame without position restore spring for smooth and accurate sheet register and take off.

  • ŸSelf-diagnostic system with indication on a color LCD screen.

  • Heating base with 12 heating zone each temperature adjustable individually.

  • ŸHeating base designed per the Group standard technical platform with precise and fast temperature tracking and compensating system in the Advanced Foil Control  System (AFCS) for efficient and accurate temperature control.

  • Fast foil stamping starting speed without machine interim stop for waiting impression on, subject to the set impression tonnage and machine speed.

  • 5mm hardened stamping plate or 3.5mm + 1.5mm sandwich stamping plate on top of 15mm precision ground supporting base plate with +/-0.9mm micro adjustment in both running and cross direction for quick set up and easy make ready.

  • Digital strain gauge stamping pressure tonnage measuring system and displaying both the mobile platen position and pressure tonnage in color foil control screen for constant monitor and pressure adjustment convenience.

  • ŸOne push button pneumatic activated safety door of die cutting section, more operator friendly.

Stripping (Foil Feeding) Section

  • ŸFoil feeding section can be replaced by stripping section for stripping use.

  • Triple action movement of the upper and lower stripping frames with lower spring loaded stripping pins.

  • Motorized upper frame suspending hoister.

  • ŸUpper and lower stripping tool mounting frame can be pulled out for job set up and make ready.

  • ŸRemote control operation panel for jogging the upper frame up and down, easy and safe stripping tool set up and alignment.

  • Gripper edge removal system removes and carries waste edge outside the machine.

  • One push button pneumatic activated safety door of stripping section, more operator friendly.

Delivery Section

  • Automatic delivery with non-stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange.

  • Tape inserter with counter.

  • Gripper bar drive chain tension adjustment.

  • Adjustable segmented press brush and sheet flattening blower ensure stable sheet piling.

  • PLC controlled automatic chain lubrication system.


Specifications of Longitudinal Foil Stamping System

Max. Foil Width

1020 mm

Min. Foil Width

25 mm

ŸMax. Stamping   Area

1020 x 730 mm

Max. Foil Reel   Diameter

Ø 240 mm

Max. Foil Pull   Length

730 mm

Other Specifications of Hot Foil Stamping Unit

ŸTemperature Range

0-160°C

ŸNumber of Heated Zones

12

Power for Heating

24KW

Specifications

Stock Range


1.       Carton Board (depending on quality)

80-600g/m2

2.       Corrugated Board (depending on quality)

Up to 4mm

ŸMax. Sheet Size

1050 x 750 mm

Min. Sheet Size

400 x 360 mm

Max. Cutting Size

1040 x 720 mm

(Max.   cutting size can be reached at 1040x730mm when the quick locking system is   dismantled from the die chase)

Inner Chase Size

1080 x 745 mm

Cutting Plate   Size

1080 x 736 mm

Gripper Margin

8-16mm (subject to working environment,   sheet quality and operation skills, etc.)

Cutting Rule   Height

23.8mm

Max. Mechanical Speed

7500cycles/hour (subject to working environment, sheet quality and operation skills, etc.)

Max. Cutting   Pressure

300tons

Total Power   Required

63KW

Electrical Power

220V, 50/60HZ, 3-phase

Air Pump Displacement

0.8m3/min   (Prepared by User)

ŸNet Weight of   Machine

16.5tons

 Machine   Dimensions

7075(L) x 6550(W)  x 2235(H) mm (incl. catwalk, preloading rails, and foil unwinding   unit carrying trolley)


Contact Us

NO. 1125, TAISHUN RD, ANTING TOWN, JIADING DISTRICT, SHANGHAI, 201814 CHINA

Domestic Sales:
86 21 59502461
International Sales:
86 21 64262538

© 2016 Shanghai Eternal Machinery CO., LTD.

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